电视背板激光焊接机
电视背板激光焊接机
产品价格:(人民币)
  • 规格:ZXL-CF600
  • 发货地:广东东莞市
  • 品牌:
  • 最小起订量:1台
  • 免费会员
    会员级别:试用会员
    认证类型:企业认证
    企业证件:通过认证

    商铺名称:东莞市正信激光科技有限公司

    联系人:(先生)

    联系手机:

    固定电话:

    企业邮箱:241837462@qq.com

    联系地址:东莞市凤岗镇浸校塘环村路170号汇鸿工业区A栋2楼

    邮编:523000

    联系我时,请说是在快能纺机网上看到的,谢谢!

    商品详情

                                              

                                          

      正信激光-为客户创造价值

       

       

       

                                   

      机器人激光焊接方案

       

       

       

                                                     

       

       


      公司简介


      东莞市正信激光科技有限公司是激光焊接设备专业设计生产的公司,拥有完整、科学的质量管理体系。东莞市正信激光科技有限公司的诚信、实力和产品质量获得业界的认可,是国内精密激光焊接设备权威制造商。我们只专注于激光焊接工艺研发和激光焊接设备制造销售,致力于为客户提供全面完整的激光焊接全套应用解决方案。

      正信激光汇聚了一批具有创新精神和敬业精神的人才,始终坚持“质量和服务是企业的生命线”的原则,为客户持续性创造价值。完整的生产质量管理体系保证了公司产品钢铁般的品质,经过多年的努力,正信激光在激光焊接设备研发和应用领域,一直处于领先地位,可以提供非标自动化激光焊接设备的量身定做。东莞市正信激光科技有限公司本着“品质、创新、高效 、服务”的经营理念,立志成为国内外激光加工设备的主流供应商,为广大用户提供优质的产品和高效的服务。                                                                 目   录

      ? 样件要求描述

      ? 设备结构示意图

      ? 设备结构简介

      ? 激光焊接设备配置

      ? 激光焊接设备技术参数

      ? 川崎六轴机器人技术参数

      ? 系统工作流程分析

      ? 正信激光服务承            

      焊接要求:1. 钣金焊接           2.焊接效果美观牢度

                                  

       

           

                     设备结构示  

      设备结构示意图

            

       

       

       

       

       

       

      设备正视图  

                        

       

       

      ZXL-CF500激光焊接设备配置

      序号

      设备组成

      数量

      主要部件

      1

      1

       激光腔          1      英国犘根激光腔体采用特殊镀工艺,有效解决机器长期使用能量减弱的问题!

      激光发生器      1套     美国贰陆制造高重频脉冲 YAG激光发生器(8*165,性能稳定,质量可靠。

      红光指示系统     1

      2

      1

       激光电源         1     焊接机专用电源 (含 L-C 成形网络,双灯(8*150*290闭环电流负反馈精密控制) ,由我公司自行研发, 行业针对性、 专业性更强继电器、电容、传感器、控制模块等关键部件为进口优质器件。 )

      电源控制系统     1

      工作台           2

      显示器            1      冠捷19 寸液晶显示器)

      CCD视觉系统      1

      4

      1

       冷水机            1套      汉立品牌冷水机(大3P高效压缩机,超温报警,流量保护)供应商为国内激光冷水机第一品牌

       

      5

      1

      保护镜片           1

      聚焦镜片           1

      照明灯             1

      激光灯管           2

      擦镜纸             1

      激光焊接设备技术参数

      ZXL-CF500W性能指标和激光参数

      激光类型

      YAG

      激光波长

      1064nm

      最大激光输出功率

      500W

      最大单脉冲能量

      125J连续可调

      调制频率

      0-100Hz连续可调

      光纤输出数量

      1

      光纤芯径

      600um

      瞄准定位方式

      红光指示(CCD选配)

      冷却方式

      水冷,>3P冷水机(标配)

      电力需求

      380V

      主机耗电功率

      16KW

      焊接深度

      0.2- 1.8mm

             

          (图片仅为示意设备以实际型号为准)                                        

       

       

      川琦6轴机器人配置参数清单:

      名称

      川崎六轴机械手

      构造

      垂直多关节型(6自由度)

      承重

      6KG

      最大臂长

      1440mm

      重复定位精度

      ±0.08mm

       

       

       

      动作范囲

      S轴(旋转)

      180°~+180°

      L轴(下臂)

      105°~+155°

      U轴(上臂)

      170°~+240°

      R轴(手臂旋转)

      150°~+150°

      B轴(手臂摆动)

      135°~+90°

      T轴(手臂回转)

      210°~+210°

       

       

       

      最大速度

      S轴(旋转)

      3.44rad/s. 190°/s

      L轴(下臂)

      3.32rad/s. 190°/s

      U轴(上臂)

      3.67rad/s. 210°/s

      R轴(手臂旋转)

      7.16rad/s. 410°/s

      B轴(手臂摆动)

      7.16rad/s. 410°/s°

      T轴(手臂回转)

      10.06rad/s. 610°/s

       

      容许力矩

      R轴(手臂旋转)

      22N.m

      B轴(手臂摆动)

      22N.m

      T轴(手臂回转)

      9.8N.m

       

      许蓉惯性

      R轴(手臂旋转)

      0.65kg.m2

      B轴(手臂摆动)

      0.65kg.m2

      T轴(手臂回转)

      0.17kg.m2

      本体质量

      280KG

                    

       

       

       

       

       

       

       

       

       

      系统工作流程分析

      设备具体工作流程如下:

      人工上料→⑵气缸压紧夹紧→⑶按下启动按钮,等待机器人焊接→⑷焊接完毕气缸松开→(5)取下工件

      以上动作循环操作。本设备采用双工作台双工位焊接,在焊接的期间另外工位上下料确保设备高效率运转。

      工装夹具说明

      在非标工作台上,依靠有两个定位销和两个直角定位块精准的限制了工件的平面位置,依靠四个转角气缸的压紧,

      确保了工件的定位准确,并使得工件装夹的重复性,稳定性得到保证。

      焊接效率

      一个工件要焊接的地方有2处,每处焊接所需要的时间大约为3s                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 

       

       

      正信激光服务承诺

      东莞市正信激光科技有限公司坚持以客户为中心,为贵公司提供完善的安装、调试、培训、维修等售前和售后服务。

      1.  售前服务

      签订合同前,公司为客户提供各种生产工艺方案,提供激光设备的技术咨询、样品试样,设备选型等服务。

      2.  安装调试

      我公司依据合同,免费在规定的时间内将设备安全运往用户指定的安装地点,并派技术服务工程师现场安装,调试确保

      设备可以正常使用。

      3.  售后培训

      公司提供免费技术培训,安装调试完毕后,在买方现场或卖方国内培训维修中心对买方操作人员进行不少于 3 天的技术

      培训,直至操作人员达到基本正常使用该设备为止,主要的培训内容如下:

      常用绘图软件的使用培训;

      焊接控制软件的使用培训;

      开关机操作规程培训;

      面板及软件控制参数的意义,参数选择范围的培训;

      机器的基本清洁处理和保养;

      常见硬件故障处理;

      操作中应注意的问题;

      除此之外还为用户提供其所生产产品的相关技术支持。

      公司承诺

      ? 设备免费保修一年,终身维护;

      免费技术咨询、软件升级等服务;

      提供定期上门服务,检查机器的运行情况;

      客户服务的响应时间在48小时之内;

      当设备保修期满后,终身提供维修服务,只针对配件收成本费;

      保修期满后仍提供广泛的软硬件支持。

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